Differences

This shows you the differences between two versions of the page.

--- workshop_wizard_handbook [2020/01/20 23:15] – martinez
+++ workshop_wizard_handbook [2021/01/22 18:36] (current) – furst
@@ Line 4: / Line 4: @@
 Microfluidics Lab Routine Maintenance
-__Chores__
+__Chores:__
 . //Check and replenish paper towels in dispensers//
@@ Line 24: / Line 24: @@
   * Dirty water poured in the sink
   * Use the general maintenance cart located in the hallway outside the lab. The cleaner is stored in the cabinet under the sink.
-  * Rule of thumb: Best to do in the mornings or weekends.
+  * **Rule of thumb:** Best to do in the mornings or weekends.
-. //Check and replenish hazardous waste labels//
+. //Check and replenish hazardous waste/waste labels//
+  - Empty solvent bottles should be rinsed, have their labels removed, and have a waste solvent label pre tagged.
+  - If waste bin is HALF full, [[https://hazwaste.ehs.ucsb.edu/HazWasteRequestDetail/93286417/244431_1-top|contact]] EH&S to schedule a waste pickup
 . //Check sharps containers//
   * If full, tape off the top and place in the hazardous waste bin.
@@ Line 46: / Line 47: @@
   * Wear gloves and lab coat; do all refilling in the fume hood.
   * Keep empty solvent bottles as waste bottles.
-  * NOTE: Acetone will drip when refilled due to pressure differences. So point away from yourself.
+  * **NOTE:** Acetone will drip when refilled due to pressure differences. So point away from yourself.
 . //Monitor the hazardous waste jugs//
-  * Place in hazardous waste bin if needed.
+  * Place in the hazardous waste bin if needed.
 . //Top off the Sonicator with DI water//
@@ Line 61: / Line 62: @@
 . //Restart the Objet Printer//
-  * IN THIS ORDER:
+  * **IN THIS ORDER:**
   * Turn computer and Objet off. Wait 10 seconds
   * Turn Objet on (use mirror to find power switch in the back).
@@ Line 98: / Line 99: @@
 . //Clean laser cutter lens//
   * Tools in the yellow bin above the bench.
-  * Place bubble wrap under the laser (in case the lens drops)
+  * Place bubble wrap under the laser (in case of the lens drops)
   * Unscrew the cap
   * Use 1 drop of cleaner and a lint-free cloth to polish both sides of the lens.
-  * Replace the lens, convex side should be facing down. Do not overtighten.
+  * Replace the lens, the convex side should be facing down. Do not overtighten.
-  * NOTE: The convex side of the lens will have a more prominent (relative to the concave side) dot in the center.
+  * **NOTE:** The convex side of the lens will have a more prominent (relative to the concave side) dot in the center.
   * The grey knob on the laser will release the mirror for cleaning if necessary.
+**Innovation Workshop Maintenance Manual
+**
+I) Check gloves: extra boxes are in microfluidics lab, write down what is taken on clipboard on the fume hood nearest to the exit.
+) Check paper towels/WypAll: there is a dispenser above every sink and the key should already be in the dispenser.
+) Clean up sander/grinder: Use paintbrush hanging with the tools and the vacuum to clean up debris.
+) Lower fume hood sashes, except one with imaging equipment
+) Put away tools
+) Return lab coats and safety glasses
+) Organize scrap wood: put it on shelf near lab coats
+) Sweep and mop lab: Mop is upstairs, cleaning fluid is under sink near the door, broom is in the hallway in between labs
+) Replenish hazardous waste labels
+) Check sharps bins, also check to make sure there are no sharp metal scraps in the trash bins
+) Check glass waste
+) Make sure all drawers are closed
+) Make sure all power tools and cabinets are locked
+) Clean and lubricate the mill: vacuum away any chips and debris. Oil using oil bottle into all lubrication valves.
+) Clean the bandsaw and drill press. Use the vacuum. On bandsaw, open up the top door and make sure the inside is clean.
+) Charge the camera battery: battery door is on bottom of camera and there is a wall charger in the fume hood.
+) Calibrate the scanner:
+I) Go into the Einscan software on the desktop, then choose Einscan sp.
+II) Choose calibrate in the main interface.
+III) Place the Calibration stand on the turn-wheel and orient the calibration board (using the reference dots) on the stand as shown in the image on the software.
+IV) Press snap. Once complete, re-orient the board and snap again until the process is finished.
+   Note: The board and the stand can be found in the scanner fume hood.
+) Turn off camera box light: the power button is on the side
+) Thermo oven labels should be printed from the templates and signs folder on the shared drive.
+) When cleaning the electronics workbench, clear any wires and tools from the bench and check to make sure that the soldering ions are turned off.
+) If the build platform is not on the formlabs printer, use the additional rotation platform from the resin cleaning fume hood.
+) The laser cutter cleaning has three components:
+a) The platform should be cleaned weekly to clear remnants of jobs. (Open the drawer for vacuuming if necessary.)
+b) The lens should be cleaned weekly.
+c) The mirrors (2) should be cleaned monthly.
+Cleaning log is found on the exhaust manager to the left of the cutter.
+) When clearing the cricut and ultimaker shelf, make sure to wipe remaining glue on the ultimaker platform. Take out the platform and use IPA.
+) The chips made by the carbide 3D should be regularly vacuumed.
+Reminder: the shop vac should be emptied, and the batteries should be replaced on a weekly basis.
+) When replacing the liners in the 3D printer cleaning fume hood, use the stock in the cabinet located to the lower left of the hood.
+) Fill out the IPA in the resin cleaner to the halfway point of the indicator lines.
+Measure the specific gravity of the IPA in the cleaner. If the O-ring on the measuring device sits above the large flaps, replace the IPA.
+Reminder: Check the IPA level in the squirt bottles regularly.
+) The trash should be enclosed properly (wraps found in the drawer to the left of the hood) and marked as contaminated with liquid resin. Replace the container frequently to leave room for wrapping the trash.
+) Stratasys maintenance:
+a) Check the filament level, replace it with stock from the shelves in the corridor if necessary. (more details to be posted)
+b) To vacuum the print platform, go to settings and bring the gantry up; preferably use gloves.
+) Miicraft maintenance: Remove the resin cover and mix the resin with a disposable pipette (found on the big, white box across the room) until the solution is homogeneous. Return the cover to protect from dust.
+Note: Be careful when stirring, Teflon is extremely sensitive.
+) SCA 1200HT maintenance: Check for the fluid threshold level weekly. Over longer intervals, remove the container to check for parts in the cleaner (rotate 90 degrees to minimize splashing.)
+Note: This device is particularly dangerous. Wear gloves, coat, and face shield when opening the door. Ask Daniel or Mr. Bothman for detailed instructions.
+Note: The alarm may sound if the container is lowered too quickly. Silence the alarm with the button that is indicated with a warning light but do so only if you are certain that this was the cause of the alarm.
+-----
+==== Workshop Wizard Wiki Guide ====
+PLEASE ONLY EDIT IF YOU CAN IMPROVE A PAGE.
+{{:wiki:microfluidics_and_innovation_workshop_wiki_guide.pdf|}}