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Workshop Wizard Handbook
Microfluidics Lab Routine Maintenance
Chores
1. Check and replenish paper towels in dispensers
- Paper towels are stocked in brown paper packages on the shelves along the wall by the entrance.
- There are 2 paper towel dispensers in the lab, just turn the key to check how much there are.
2. Check and replenish gloves
- Check if any glove boxes are about to run out, should be 2 glove locations.
- If they are, open up the next one on top of the stack and add a new box of gloves to the bottom of the stack.
- Make sure there are both nitrile and latex gloves to use.
- Gloves are stocked on the shelves along the wall by the entrance, as well as above the vacuum furnace.
3. Tidy up bench spaces
- Properly dispose of sharps and put away tools/supplies.
4. Sweep and mop
- Walkways and under benches.
- Start at the corner of the lab and move in a zig-zag direction around the lab to make sure you don't get trapped.
- Dirty water poured in the sink
- Use the general maintenance cart located in the hallway outside the lab. The cleaner is stored in the cabinet under the sink.
- Rule of thumb: Best to do in the mornings or weekends.
5. Check and replenish hazardous waste labels
6. Check sharps containers
- If full, tape off the top and place in the hazardous waste bin.
- Usually will consider full when you can't put something else in the container without getting cut.
7. Check glass waste bin
- If full, seal and tape off the top.
8. Make sure all cabinets are locked
9. Check and replenish Kim wipes at every station
- Kim wipes are stocked on the shelves along the wall by the entrance.
10. Refill solvent squirt bottles in fume hood
- Fume hood should have 3 bottles of IPA, 2 bottles of Ethanol, Acetone.
- Large jugs under the hood in the cabinet.
- New jugs in the cabinet labeled “extra solvents.”
- Wear gloves and lab coat; do all refilling in the fume hood.
- Keep empty solvent bottles as waste bottles.
- NOTE: Acetone will drip when refilled due to pressure differences. So point away from yourself.
11. Monitor the hazardous waste jugs
- Place in hazardous waste bin if needed.
12. Top off the Sonicator with DI water
13. Replace the paper towels in the spin coaters if needed
- Paper towels will have oil streaks if the spinner has been used.
- Usually use 3 paper towels at the bottom and top of the spin coater.
14. Top off cutting fluid in diamond cutter
- The blue fluid by the CNC drill.
15. Restart the Objet Printer
- IN THIS ORDER:
- Turn computer and Objet off. Wait 10 seconds
- Turn Objet on (use mirror to find power switch in the back).
- Turn the computer on.
- Open remote desktop.
- Open Objet application on remote desktop.
- Open Object Studio software on the main desktop.
16. Replace empty resin and waste containers in the printer
- Check software. If the resin level is red or has an hourglass, it cannot be put back in once taken out. Avoid wasting resin.
- Restock spare materials in the grey bin under the printer.
- Print new labels if necessary.
17. Clean the pressure washing station
- Make sure water is off (both levers should be down).
- Check the yellow gloves and replace torn.
18. Restock Thinky Mix Uline jars
- Stored below the workbench.
19. Replace dirty bench liners
- Remove, wipe the area, and place a new one shiny side down.
- Stored under the workbench near gloves.
20. Turn off Olympus microscope
21. Turn off Keyence light
- Power button.
22. Refill CNC drill squirt bottle
- Use blue coolant.
23. Clean the laser cutter
- Take out the (layer with a bunch of hexagons) and vacuum small bits from the bottom.
24. Clean laser cutter lens
- Tools in the yellow bin above the bench.
- Place bubble wrap under the laser (in case the lens drops)
- Unscrew the cap
- Use 1 drop of cleaner and a lint-free cloth to polish both sides of the lens.
- Replace the lens, convex side should be facing down. Do not overtighten.
- NOTE: The convex side of the lens will have a more prominent (relative to the concave side) dot in the center.
- The grey knob on the laser will release the mirror for cleaning if necessary.